The ALMAX In-Line Fully Automatic Testing System is a fully automated, in-line test solution designed for PCB production lines. Supporting ICT (In-Circuit Test) and optional FCT (Functional Circuit Test) integration, the system delivers high efficiency and consistency in post-production testing processes.
With its automatic board-loading conveyor and press unit, manual intervention is minimized, enabling stable and repeatable test results in mass-production environments.
Fully Automatic In-Line Test Architecture
The ALMAX system can be directly integrated into production lines with:
- Automatic board-feeding press unit
- In-line ICT test architecture
- Optional FCT integration
When used with ICT, the system operates as a fully automatic in-line test station.
Its PC-controlled mechanical design without PLC reduces system complexity while offering a cost advantage.
Stable Press Mechanism
The ALMAX press unit features a 5-shaft press structure, which:
- Reduces uneven load distribution
- Helps prevent probe pin contact errors
- Ensures more stable and reliable test contacts
This design maintains test reliability during long-term production.
PCB Compatibility
The ALMAX system is designed to accommodate a wide range of PCB sizes and configurations:
- Maximum PCB size: 250 mm (H) × 330 mm (W)
- Minimum PCB size: 50 mm (H) × 50 mm (W)
- PCB thickness: 0.8 – 1.6 mm
- Maximum board weight: 1.2 kg
- Top-side component height: 70 mm
- Bottom-side component height: 20 mm
Board positioning is achieved using fixed guide pins and precision alignment holes.
Test Performance and Cycle Time
The system is engineered for a cycle time of 10 seconds or less.
Standard board flow is right-to-left, with optional left-to-right flow available.
Test Unit and Fixture Configuration
- MPX board capacity:
2 boards (standard),
up to 16 boards (optional),
supporting up to 2048 test points
- Fixture connection: 34-pin manual cable
- Fixture type: Top press
- Transport method: Timing belt conveyor
Line Integration and Physical Specifications
- Power supply: AC 100 V (optional 100–240 V)
- Frequency: 50 / 60 Hz
- Air pressure: 0.5 MPa
- Operating temperature: 5°C – 35°C
- Operating humidity: 30% – 80%
- Machine dimensions: 860 (W) × 680 (L) × 1397 (H) mm
- Weight: 300 kg
Optional Equipment
Available options for the ALMAX system include:
- QR Buffer Conveyor
- Flash / ROM writing (programming)
- Ionizer
- One-Touch Receiver
- Automatic carriage width adjustment
